WHITEPAPER / MANUFACTURING / 2026

Stop engineering the same product twice.

How manufacturers can connect product configuration, quotations and production.

A 3D configurator can do more than show a product. For recurring product families, the larger opportunity is to preserve product knowledge from the first customer choice through to manufacturing.

Steel staircase configured in the Kubuz Showcase.
KUBUZ / SHOWCASESteel staircase configured in the Kubuz Showcase.
01 / THE PROBLEM

A different size. The same work again.

A customer specifies dimensions and options. Sales prepares a quote. Engineering interprets the order again, adjusts geometry and updates the parts. Production receives drawings, cutting lists and instructions. Much of the information was already known, but it changes hands several times.

  • The same choices are entered or interpreted again.
  • A small change in size or layout creates fresh technical work.
  • Rules and exceptions remain in spreadsheets, notes or people’s heads.
Without one product model
  1. Customer request
  2. Sales re-enters choices
  3. Engineering interprets the order
  4. CAD and drawings are updated
  5. Workshop prepares manufacturing information
With one product model
  1. Customer or sales configures
  2. Rules check allowed combinations
  3. Price and geometry follow the choices
  4. Technical outputs continue from the model
  5. Workshop receives coherent product information
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02 / PRODUCT LOGIC

One product definition.

A useful product model can connect dimensions, materials and options to limits, component relationships, calculations and geometry. Its outputs may include a 3D view, a price, a quotation, a parts list, drawings or manufacturing files. Which outputs can be automated depends on the product and the agreed scope.

This does not replace CAD, ERP or engineering judgment. It gives those systems a more consistent starting point.

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03 / WORKLOAD

What is the repeated work worth?

25Orders per month
1.5 hRepeated engineering per order
450 hAnnual effort to examine

Illustrative annual repetitive engineering workload

10 orders / month
180 hours
25 orders / month
450 hours
40 orders / month
720 hours

Illustrative only: 25 × 1.5 × 12 = 450 hours. This is workload, not measured savings. The amount actually avoidable depends on exceptions, verification and integration.

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04 / IN PRACTICE

From real products.

Inoxplus — configurable stainless steel

Kubuz built a configurator for made-to-measure stainless worktops and related product families. Product choices, geometry, price and quotation use the same underlying model. Folds, cut-outs, sinks and dimensions affect the product that is built.

Technics & Applications — pool-cover cutting data

For slatted pool covers, pool geometry determined individual slat lengths and their production sequence. Configuration continued into CNC cutting data rather than requiring the workshop to interpret the choices again.

Stainless worktop
INOXPLUS / STAINLESS WORKTOP
Slatted swimming pool cover
TECHNICS & APPLICATIONS / POOL COVER

The public Kubuz Showcase demonstrates the principle with stairs, balustrades, cabinets, sheet-metal parts and other product families. Showcase examples are demonstrations, not claims of a commissioned production deployment. showcase.kubuz.net

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05 / PRODUCT FIT

Does your product fit?

A good fit whenLess suitable when
A base product returns in different sizes or optionsAlmost every job is a genuinely new engineering problem
Rules and limits can be explained and checkedThe design logic changes radically every time
Sales, CAD and production reuse overlapping informationThere is little repeatable structure to capture
Output such as quotation, price, BOM, DXF or drawings is usefulOnly occasional drafting capacity is needed
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06 / NEXT STEP

Start with one product family.

  1. Map repeated decisions: review a small set of real orders, variants, rules and exceptions.
  2. Define a realistic first scope: what is configured, what stays manual and what production information is required.
  3. Build and validate: test actual variants against engineering practice before extending the model.

Have a product that keeps being drawn again?

Send a short description or a representative drawing. We can discuss whether configuration makes sense, which outputs matter and where human engineering remains essential.

dennis@kubuz.net · kubuz.net/en/contact

All numerical examples are illustrative and are not claims about customer savings.

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